MogulPRO

For all starch-moulded products

Characteristics

  • Transport
    • Tray guide with chainless WDS GuidedPusherSystem
    • Low maintenance, a.o. thanks to programmable single servo-electrical drives
    • Robust design with easy to maintain and adjust components
    • Good access to all maintenance areas in the drive station and in the transport in general
    • Mechanical overload protection to prevent damage in the event of a fault
    • Cladding concept for pallet transport, inaccessible underneath, optional floor-level with safety switches
    • User-friendly tray concept with drains on the drive or operator side depending on customer requirements
    • Quick installation and possibilites of enlargement by decentral automation
  • Depowdering/Stamping
    • Excellent precleaning section thanks to cleaning nozzles
    • 100 % separation between depowdering and starch filling
    • Extractable sieve station with quick release fastener
    • Modular design of the flat sieve with practical sieving segments allows easiest cleaning and maintenance
    • Separation and cleaning sieve easy to remove
    • Circumferential brushless tray edge cleaning with air knife
    • Scraper to remove sticky products from tray after turning device
    • Servo-driven stamping head with product-specific stamping curve for high stamping quality
    • Easy access to sieve and stamping station through large doors and claddings
    • Hygienic discharge belt can be removed toolless and easy to clean
    • Quick, tool-free exchange of stamping board
  • Depositing
    • Large variety of depositing processes in basic plant layout (Mono, One-Shot, Centre-in-Shell and Starlight with filling)
    • Custom-specific Moulding lines, e.g. temperature separation between shell and filling depositor
    • Precise colour separation (one rotary valve slider for only one colour)
    • Tool-free exchange of program plates
    • Optional, lateral extractability of the whole depositing head for easy pumping off of masses and for cleaning next to the main transport
  • Technical Data
    • Mechanic plant speed up to 35 trays per min.
    • Up to 8 colours/flavours per depositor
    • Pump system depending on product data
      • Full-tray system up to 22 x 40 pistons
    • Standard tray dimensions 360-440 x 760-840 mm
    • Jumbo tray dimensions 360-440 x 1160-1240 mm
    • Starch tray stacking height up to 3200 mm
    • Pallets for 2 or 3 stacks
    • Working height 1410 mm
    • Standard production capacity (depending on tray filling and product size): up to approx. 3 t/h
    • Jumbo production capacity (depending on tray filling and product size): up to approx. 5 t/h

Stations

High-performance

Space saving standardisation and modular design in two plant sizes.

Highlights

  • Narrower and shorter than comparable plant concepts with highest production capacity
  • Fastest speed without using aggregates twice 

Highlights

Productive

User friendly plant thanks to sophisticated door concept and accessibility of all maintenance parts.

Highlights

  • Plant concept focuses on simple and safe accessibility to all relevant machine areas
    • Large sections of important areas can be viewed
    • Removable doors
    • Platforms
    • Toolless or easy exchange of parts

Highlights

Accessible

Optimised for cleaning and maintenance.

Highlights

  • Extractable sieve station with quick release fastener
  • Easy removal of the flat sieves
  • Tool-free exchange of plant parts (z. B. stamping board and scraper)
  • Hygienic discharge belt can be removed easily and is easy to clean

Highlights

Pallet conveyor 

for feeding pallets and for transporting pallets

Highlights

  • In heavy-load design
  • Buffer spaces for pallets before feeder and after stacker
  • Available in straight or lateral feeding or in turntable design

Highlights

Feeder

for separation of tray stacks

Highlights

  • Tray separation by partial stacking unit
  • Available in different installation heights
  • Number of trays per partial stack adjustable upon customer‘s request
  • Classic execution with chain gripper rotation or innovative execution with no exposed chains

Highlights

Starch buck

for emptying, filling and stamping of trays

Highlights

  • Tray turning unit, turning by 360° in two work cycles
  • Connection to starch conditioning unit
  • Customer specific starch circuit, e.g. with cyclone screener
  • Extractable flat sieve with modular sieves
  • Scraper for starch distribution
  • Stamping station for precise starch shaping

Highlights

Drive unit

for transport of starch trays

Highlights

  • Central drive of WDS GuidedPusherSystem
  • Servoelectric forward and rotating movement with open bearings to avoid starch accumulation
  • Easy exchange and maintenance of wear parts
  • Optional: Control of stamping quality for reducing spoiled depositing by irregular depositing processes

Highlights

Depositor

for highly-precise depositing of different Mogul masses

Highlights

  • No unintentional colour mixing
  • Mono-, One-Shot technology as well as Starlight with filling possible
  • Laterally extractable as an option
  • Easy exchange of product-dependent programme parts

Highlights

Space for enlargements

Highlights

  • Tray inserter to check depositing weights
  • Lifting device for removal of starch trays
  • Starch sprinkler
  • Optional additional free spaces and podests available

Highlights

Stacker

for starch trays on pallet

Highlights

  • Formation of partial stacks with partial stacking unit
  • Number of trays per partial stack adjustable upon customer's request
  • Available in different installation heights

Highlights