The Mogul Plant MogulPRO is designed for the manufacture of all starch-moulded products, such as gum and jelly (on pectin, gum arabic, gelatine, agar-agar or carrageenan basis) as well as liquorice, fondant, cream, marshmallow foam and similar items. Furthermore the equipment is suitable for depositing liqueur. The large variety of depositing systems, full-tray technology, Mono, One-Shot, Starlight with filling etc. allows various depositing processes.
The tray fixation by a sturdy, continuous tray-transport-system without transition points to be adjusted (from tray feeder to stacker) stood at the focal point when developing the MogulPRO. The result is the chainless WDS GuidedPusherSystem.
Characteristics
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Transport
- Tray guide with chainless WDS GuidedPusherSystem
- Low maintenance, a.o. thanks to programmable single servo-electrical drives
- Robust design with easy to maintain and adjust components
- Good access to all maintenance areas in the drive station and in the transport in general
- Mechanical overload protection to prevent damage in the event of a fault
- Cladding concept for pallet transport, inaccessible underneath, optional floor-level with safety switches
- User-friendly tray concept with drains on the drive or operator side depending on customer requirements
- Quick installation and possibilites of enlargement by decentral automation
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Depowdering/Stamping
- Excellent precleaning section thanks to cleaning nozzles
- 100 % separation between depowdering and starch filling
- Extractable sieve station with quick release fastener
- Modular design of the flat sieve with practical sieving segments allows easiest cleaning and maintenance
- Separation and cleaning sieve easy to remove
- Circumferential brushless tray edge cleaning with air knife
- Scraper to remove sticky products from tray after turning device
- Servo-driven stamping head with product-specific stamping curve for high stamping quality
- Easy access to sieve and stamping station through large doors and claddings
- Hygienic discharge belt can be removed toolless and easy to clean
- Quick, tool-free exchange of stamping board
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Depositing
- Large variety of depositing processes in basic plant layout (Mono, One-Shot, Centre-in-Shell and Starlight with filling)
- Custom-specific Moulding lines, e.g. temperature separation between shell and filling depositor
- Precise colour separation (one rotary valve slider for only one colour)
- Tool-free exchange of program plates
- Optional, lateral extractability of the whole depositing head for easy pumping off of masses and for cleaning next to the main transport
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Technical Data
- Mechanic plant speed up to 35 trays per min.
- Up to 8 colours/flavours per depositor
- Pump system depending on product data
- Full-tray system up to 22 x 40 pistons
- Standard tray dimensions 360-440 x 760-840 mm
- Jumbo tray dimensions 360-440 x 1160-1240 mm
- Starch tray stacking height up to 3200 mm
- Pallets for 2 or 3 stacks
- Working height 1410 mm
- Standard production capacity (depending on tray filling and product size): up to approx. 3 t/h
- Jumbo production capacity (depending on tray filling and product size): up to approx. 5 t/h
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Stations
High-performance
Space saving standardisation and modular design in two plant sizes.
Highlights
- Narrower and shorter than comparable plant concepts with highest production capacity
- Fastest speed without using aggregates twice
Productive
User friendly plant thanks to sophisticated door concept and accessibility of all maintenance parts.
Highlights
- Plant concept focuses on simple and safe accessibility to all relevant machine areas
- Large sections of important areas can be viewed
- Removable doors
- Platforms
- Toolless or easy exchange of parts
Accessible
Optimised for cleaning and maintenance.
Highlights
- Extractable sieve station with quick release fastener
- Easy removal of the flat sieves
- Tool-free exchange of plant parts (z. B. stamping board and scraper)
- Hygienic discharge belt can be removed easily and is easy to clean

Pallet conveyor
for feeding pallets and for transporting pallets
Highlights
- In heavy-load design
- Buffer spaces for pallets before feeder and after stacker
- Available in straight or lateral feeding or in turntable design

Feeder
for separation of tray stacks
Highlights
- Tray separation by partial stacking unit
- Available in different installation heights
- Number of trays per partial stack adjustable upon customer‘s request
- Classic execution with chain gripper rotation or innovative execution with no exposed chains

Starch buck
for emptying, filling and stamping of trays
Highlights
- Tray turning unit, turning by 360° in two work cycles
- Connection to starch conditioning unit
- Customer specific starch circuit, e.g. with cyclone screener
- Extractable flat sieve with modular sieves
- Scraper for starch distribution
- Stamping station for precise starch shaping

Drive unit
for transport of starch trays
Highlights
- Central drive of WDS GuidedPusherSystem
- Servoelectric forward and rotating movement with open bearings to avoid starch accumulation
- Easy exchange and maintenance of wear parts
- Optional: Control of stamping quality for reducing spoiled depositing by irregular depositing processes

Depositor
for highly-precise depositing of different Mogul masses
Highlights
- No unintentional colour mixing
- Mono-, One-Shot technology as well as Starlight with filling possible
- Laterally extractable as an option
- Easy exchange of product-dependent programme parts

Space for enlargements
Highlights
- Tray inserter to check depositing weights
- Lifting device for removal of starch trays
- Starch sprinkler
- Optional additional free spaces and podests available

Stacker
for starch trays on pallet
Highlights
- Formation of partial stacks with partial stacking unit
- Number of trays per partial stack adjustable upon customer's request
- Available in different installation heights