SmartMould

Discover optimisation potential before errors occur!

  • Highlights
    • Recording and monitoring of mechanical influencing variables
    • Protection of your set of moulds
    • Data transmission via radio, no WLAN
    • Preventive maintenance
    • Continuous target-actual comparison
    • Integration into your RFID system, if available
    • Self-sufficient system with open interfaces
    • Automatic teaching and calculation of rules via machine
    • learning
    • Visualisation in the plant shifting Register
    • Module for condition monitoring of WDS plants
  • Data collection

    Sensors are used according to customer requirements:

    • 1x triaxial acceleration sensor with ±15 g (impulse force and vibration)
    • 1x triaxial acceleration sensor with ±200 g (impulse force and vibration)
    • 1x triaxial gyro sensor with max. 2000°/s (position detection)
    • 1x triaxial magnetometer (magnetic field detection)
    • 6x temperature with 0.02 degree Celsius resolution (temperature)
    • 8x compensated strain gauges (strain)
    • Optional additional sensors, e.g. humidity/air pressure sensor

Highlights of the SmartMould

Protected sensor technology

The entire electronics, including the wiring, are poured with resin and are therefore protected.

HMI integration

The recorded data is checked immediately and the results are displayed in the HMI.

DeepField software

Detailed insights into the data with many options for sensor selection, zooming and panning.

Application example: non-parallel chains

The SmartMould recognises chain transitions with non-parallel chains by the fact that the mould rotates around the vertical axis.

Application example: temperature curve in the refrigerator

The SmartMould continuously supplies temperature data when it moves through the refrigerator. That was already different several times than previously thought!

Application example: cross-plant comparison

Vibration sections, demoulding stations and cross outs are compared across all plants. Customers are notified of extraordinary loads.