ConfecPRO-Jelly

The new dimension in jelly production

  • Features
    • Loose mould plant for fast mould exchanges without tools
    • Spraying:
      • Precise spraying into the product cavities only (prevents unnecessary contamination of the moulds)
      • Low spray volume per cavity for best possible sugaring or oiling of the end product
    • Depositing:
      • Maximum depositing accuracy thanks to precision in-house manufacturing and wear-resistant materials
      • Very short dwell times of the mass until depositing.
      • WDS SmartPipe technology permits weight-accurate depositing of viscous recipes (high Brix masses); no traditional open mass hoppers
      • SmartPipe permits fast, effective and fully automated cleaning
    • Cooling:
      • Immediate cooling after depositing without mould removal
      • Space-saving cooling thanks to the paternoster principle
      • Targeted air routing and humidity control for optimum results
    • Demoulding:
      • Well-ordered demoulding to prevent products from sticking together
      • Well-ordered shaping maintained into the product post-treatment stage
      • Gentle product handling
    • Fulfils the highest hygiene requirements (option: as a validated plant)
    • Fast on-site installation and easy extension thanks to the decentralised control principle and modular components
  • Technical data
    • Mould size 860 mm x 450 x max. 35 mm
    • Plant speed up to 25 moulds/min
    • Output at 5.5 g/product up to 3.8 t/h (depending on product and speed)
    • Working height 1 000 mm

ConfecPRO Highlights

Operator touch panel

Intuitive operation and recipe memory

Depositing tool

Comfortable change of the nozzle plate

Extractable depositor

Laterally extractable depositor, easy change of product-specific program parts

Highlights

  • Optimum accessibillity
  • Easy and quick cleaning
  • Short maintenance time
  • Easy change of program parts

Highlights

High-precision depositing

Highest depositing accuracy due to precision in-house production and wear resistant materials as well as easy change of nozzle bar

Highlights

  • Mono, One-Shot or Triple-Shot execution
  • Rotary or flat slider depositors
  • Depositors with thermally separated pump systems
  • Depositors extractable
  • EasyClean execution

Highlights

Cooling cabinet

Upward and downward function (2 zones)

Highlights

  • Paternoster execution
  • Cooling time can be halved by using double levels
  • Cooling takes place by means of an adjustable air flow
  • Loose-mould-principle
  • Mould always aligned horizontally
  • With insulation cladding

Highlights

Decentralized control

Fast on-site and easy expansion thanks to the decentralized control principle and modular components

Highlights

  • Decentralized control of plant components
  • Small effort for the initial assembly
  • Small effort for enhancements
  • Excellent accessability

 

Highlights

Short set-up times thanks to EasyClean

Short set-up times for mass changes thanks to quick change of almost all mass-contacting parts of the plant (EasyClean)

Highlights

Tool-free quick change of

  • Hopper
  • Pump system
  • Conveying screws
  • Scraper
  • Collecting tanks

Highlights

Optimal process observation, accessibility & hygiene

The open frame design with large panel doors and a various number of viewing windows results in excellent accessibility and process monitoring

Highlights

  • Optimal accessibility for cleaning and maintenance
  • Almost uninterrupted process monitoring
  • Cover from above as „superstructure“

Highlights