The Mogul Plant type 660 is designed for the manufacture of all starch-moulded products, such as gum and jelly (on pectin, gum arabic, gelatine, agar-agar or carrageenan basis) as well as liquorice, fondant, cream, marshmallow foam and similar items. Furthermore the equipment is suitable for depositing liqueur. The large variety of depositing systems, full-tray technology, Mono, One-Shot, Starlight with filling etc. allows various depositing processes.
Characteristics
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Transport
- Perfect tray guiding through chainless WDS-GuidedPusherSystem
- Continuous tray transport from tray feeder to stacker without transition points
- Lacquer-free plant by using stainless steel and stainless materials
- Low maintenance, i.e. thanks to programmable single servo-electrical drives
- Quick installation and possibilites of enlargement by decentral automation
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Depowdering/Stamping
- Excellent precleaning section thanks to air knife
- Modular design of the drum with practical sieving segments allows easiest cleaning and maintenance
- Screen baskets made of stainless steel
- Circumferential brushless tray edge cleaning with air knife and suction table (WDS-patent)
- Servo-driven stamping head with product-specific stamping curve for high stamping quality
- Quick, tool-free exchange of stamping board
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Depositing
- Large variety of depositing processes in basic plant layout (Mono, Centre-in-Shell and Starlight with filling)
- Custom-specific Moulding lines, e.g. temperature separation between shell and filling depositor
- Precise colour separation (one rotary valve for only one colour)
- Tool-free exchange of program plates
- Optional, lateral extractability of the whole depositing head for easy pumping off of mass and for cleaning next to the main transport
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Technical Data
- Mechanic plant speed up to 35 trays per min.
- Up to 8 colours/flavours per depositor
- Pump system depending on product dataFull-tray system up to 22 x 38 pistons
- Tray dimensions 360-440 x 760-840 mm
- Starch tray stacking height up to 3200 mm
- Pallets for 2 or 3 stacks
- Working height 1340 mm / 1370 mm
Stations
Pallet conveyor tray feeding for pick-up and transfer of pallets
- Available in two versions: normal or heavy-load design
- Buffer spaces available for pallets before feeder
- Available in three designs: straight, lateral feeding or turntable
Feeder for separation of tray stacks
- Available in different installation heights
- Number of trays per partial stack adjustable upon customer's request
- Tray separation by partial stacking unit
Starch buck for emptying, filling and stamping of trays
- Tray turning unit, turning by 360° in two work cycles
- Connection to starch conditioning unit
- Customer specific starch circuit, e.g. with cyclone screener
Drive unit for transport of starch trays
- Central drive of WDS-GuidedPusherSystem
- Control of stamping quality for reducing spoiled depositing by irregular depositing processes
- Sheet loading device for checking of depositing weights
Depositor for highly-precise depositing of different Mogul masses
- No unintentional colour mixing
- Mono-, One-Shot technology as well as Starlight with filling possible
- Easy exchange of product-dependent programme parts
Space for enlargements
- Starch sprinkler
- Lifting device for removal of starch trays
Stacker for starch trays on pallet
- Formation of partial stacks wit partial stacking unit
- Number of trays per partial stack adjustable upon customer's request
- Available in different installation heights
Pallet conveyor stacker for pushing the stacked trays
- Available in two versions: normal or heavy-load design
- Buffer spaces available for pallets after stacker
- Available in three designs: straight, lateral feeding or turntable